£10.5m 3D printing facility to help accelerate product development

Protolabs, one of the UK’s fastest growing digital manufacturers, has begun work on a £10.5m investment that will increase its 3D printing capability by 50% to meet growing demand.

Protolabs, which specialises in custom prototypes and low-volume production parts, is building a new 5,000 sqm production facility in Putzbrunn, Germany, that will give customers greater access to the firm’s automated manufacturing processes and quality systems.

Despite the current Covid-19 pandemic impacting economies across Europe, construction of the new building has started, with the initial shell scheduled to be completed by the end of December 2020 and the fit-out and machinery due to be installed in several stages beginning in May 2021.

This is the latest investment by Protolabs in supporting its global customer base across automotive, aerospace, medical, electronics and heavy industry, and follows the £5m extension currently being finalised at its European Headquarters in Telford, Shropshire.


Protolabs - Charlotte Valve and Design

The company has played a key role in supporting Italian engineers in the conversion of ‘Easybreath’ snorkelling equipment into ventilator masks.


Up to 25 further machines and state-of-the-art equipment will be added to the existing technology, while a CNC machining centre – with a 5-axis milling machine – will be installed to support the finishing of 3D printed parts for high-end applications.

Automated finishing, colouring and painting systems will also be part of the expansion, along with additional 3D printing technologies in the future.

Bjoern Klaas, vice president and managing director of Protolabs Europe, commented: “When a finished design enters our online ordering platform it goes through a short feasibility check by our expert design team and then on to be printed. The new facility will give us the capacity to speed this process up even more to real time.

“We will be able to move all departments from the current building in Feldkirchen near Munich to Putzbrunn and, importantly, with the larger production area and 50% more capacity, we’ll be able to deliver even more projects in as little as one day.”


3D Printing Expansion (PR) - image courtesy of Protolabs

(L-R) Michael Meier (Protolabs), Edwin Klostermeier (Mayor of Putzbrunn), and Daniel Cohn (Protolabs)


Klaas added: “With optimised work processes and additional employees, the new location will support our activity in the UK, especially our ability to produce certified medical devices under ISO 13485.”

Operating from manufacturing facilities across three continents, Protolabs helps customers to accelerate product development, reduce costs and optimise supply chains with technology-enabled 3D printing, CNC machining and injection moulding.

The company recently won the Queen’s Award for International Trade for the third time and took home The Manufacturer MX Awards 2019 for ‘Achieving Customer Value’ (sponsored by Trust Hunter Ltd [Hunter]).

Klaas concluded: “Our expansion plans in the UK and Germany show that our concept of digitalisation and automated processes is in line with the spirit of the times and the requirement to support our customers in bringing products to market in the shortest possible time.” 


*All images courtesy of Protolabs