How to achieve longer-lasting 3D printed parts in industrial applications

Posted on 5 Aug 2026 by The Manufacturer
Partner Content

As additive manufacturing becomes increasingly common in production environments, manufacturers are under growing pressure to deliver components that not only meet design requirements but also withstand demanding operating conditions.

One of the biggest challenges for functional 3D printed parts is wear. Components used in automation systems, conveyors, packaging equipment, robotics and material handling applications are often exposed to continuous motion, friction and loading. Standard printing materials may provide the required geometry, but they can struggle to deliver the durability needed for long-term use.

igus has developed a range of tribologically optimised 3D printing materials specifically designed to combat friction and wear. Unlike conventional filaments and resins, these materials contain integrated solid lubricants that help reduce friction while enabling maintenance-free operation. According to igus testing, their tribo-materials can achieve significantly longer service life than standard 3D printing materials used in moving applications

The range includes wear-resistant filaments for FDM/FFF printing, precision resins for DLP and LCD printing, and specialist materials suitable for high-temperature, food-contact and ESD-sensitive applications. Engineers can use these materials to produce functional parts, replacement components, gears, bearings, grippers, guides and other wear-critical components.

While performance data and technical specifications are important, nothing compares to seeing and handling a material firsthand. That’s why igus is offering a free 3D Printing Sample Box, giving engineers the opportunity to evaluate the quality, finish and capabilities of its wear-resistant tribo-materials for themselves.

Whether you’re developing a new component, replacing a traditionally machined part or exploring ways to improve service life in moving applications, the free sample box provides a practical introduction to the advantages of tribologically optimised 3D printing materials.

Request your free igus 3D Printing Sample Box today: 3D printing sample box – additive manufacturing | igus UK

Tribo materials: Wear-resistant high-performance plastics for 3D printing

Choosing the right material is critical when designing functional 3D printed parts. Components operating in moving applications often face challenges including friction, wear, maintenance requirements and premature failure.

This guide from igus explores how tribologically optimised 3D printing materials are helping engineers and manufacturers overcome these challenges. Developed specifically for wear applications, igus tribo-materials combine the design freedom of additive manufacturing with enhanced durability, low friction and maintenance-free operation.

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