JJ Churchill to soar thanks to £1.5m investment

Nuneaton-based precision machining firm, JJ Churchill today has announced a £1.5m investment in new technology, people and systems to meet growing demand from the aerospace industry.

JJ Churchill has commented that it is now well placed to meet the expanding opportunities across the European supply chain for engines for the next-generation aircraft. Global demand for new aeroplanes is predicted to exceed some 38,000 by 2035.

The company’s investment includes a new Doosan DNM 350-5AX machine – image courtesy of JJ Churchill.
The company’s investment includes a new Doosan DNM 350-5AX machine – image courtesy of JJ Churchill.

The investment in new technology includes a Makino 5-axis VIPER CNC grinding capacity and a Doosan 5-axis machining capacity, linked to advanced information-management systems, enabling the machining of complex, precision components in advanced nickel-based alloys.

At the same time the company has increased its headcount by 20% this year, though, like many companies across the industry, it has reportedly found that highly-skilled engineers are a scarce resource.

To address this challenge, JJ Churchill has adopted a twin-track approach of developing its existing workforce, alongside putting engineering and process development effort into robotics and automation, to enable global cost competitiveness.

The company’s aerospace sales have increased by 60% in the past year, doubling in importance to the business and now contribute two-thirds of its total sales when combined with activities in the industrial gas-turbine sector.

The investment also included a Makino 5-axis VIPER CNC grinding capacity - image courtesy of JJ Churchill.
The investment also included a Makino 5-axis VIPER CNC grinding capacity – image courtesy of JJ Churchill.

JJ Churchill has improved its processes with the introduction of SEIKI Systems’ data management, which is seen as the first milestone in the company’s capitalisation on the fourth ‘digital’ industrial revolution.

The company is also trialling a new approach to metrology which is showing significant benefits in validation and huge reduction in inspection times – to the order of 70%.

Managing director, and member of The Manufacturer Editorial Board, Andrew Churchill explained: “The market for aerospace engines is seeing substantial growth, and we have invested heavily in technology, people and systems to address this demand.

“We are able to continue to meet the growing needs of our existing customers, while at the same time our strong reputation in the marketplace is attracting new customers and new markets within the sector. The business is on a sound footing to capitalise for the next stage of growth.”