New Test Rig Centre to deliver £1m sales for Black Country firm

Posted on 17 Dec 2015 by Jonny Williamson

One of the Black Country’s fastest growing manufacturers, Georg UK opened the doors to its new design and Test Rig Centre this week.

Georg UK – which has experienced 40% growth in 2015 – held a VIP open day to showcase its impressive machine shop, electronics department and expert engineering team that has completed more than 50 bespoke test rigs for clients in the aerospace sector.

L to R: Adam Titchen (EEF), Neil Wyke (Georg UK) and Neil Mallinson (Warwick Manufacturing Group).
L to R: Adam Titchen (EEF), Neil Wyke (Georg UK) and Neil Mallinson (Warwick Manufacturing Group).

Backed by an innovative collaboration with a top University, the Wolverhampton-based company is poised to take this knowledge and experience into the rail sector, and expects this combined approach to bring in more than £1m of new sales over the coming twelve months.

Delegates from Moog; Alstom; Rail Alliance, and the EEF met members of staff and were given an insight into how the ‘rigs’ are putting safety critical components through their paces.

The head of manufacturing at Lloyds Bank and senior figures from Warwick Manufacturing Group (WMG) were also on hand to see how the firm’s capabilities could help other customers to develop and launch new products.

Georg UK’s managing director, Neil Wyke explained: “We’ve had a fantastic year and a lot of this growth has been down to our ability to design and manufacture bespoke test rigs.

“To date, we’ve completed over 50 special purpose rigs, ranging from £200,000 to £2m depending on the complexity and the size. These have been used to test thousands of components on civil and military aircraft, including door opening systems; rudder actuators; thrust reversers, and elevators…we now believe there’s a fantastic opportunity to apply this knowledge in rail.”

L to R: Chris Sharman; Mike Mason; Dan Boggild, and Martin Summers (all engineers at Georg UK).
L to R: Chris Sharman; Mike Mason; Dan Boggild, and Martin Summers (all engineers at Georg UK).

Wyke added: “It’s not often that a SME can attract such a prestigious VIP list and give them a personal insight into what we do and how we do it.

“This is all part of a big sales and marketing push to get us heading towards £7m turnover next year, which should involve the recruitment of at least another three members of staff.”

Established in 1987, Georg UK originally started life manufacturing machines for coil processing equipment but – reflecting on changes in that marketplace – decided to diversify its activity at the start of the 2000s.

The shift in focus has been supported by a £250,000 investment in the Test Rig Centre, which now features a fully equipped machining shop, electronic systems, hardware and 2D/3D design.

There is also now a dedicated demonstration area so customers can see their products being tested.

L to R: Nick Mallinson (WMG); Neil Wyke (Georg UK); Lucy Prior (Rail Alliance); David Atkinson (Lloyds Bank), and Adam Titchen (EEF).
L to R: Nick Mallinson (WMG); Neil Wyke (Georg UK); Lucy Prior (Rail Alliance); David Atkinson (Lloyds Bank), and Adam Titchen (EEF).

The managing director continued: “A group of senior test rig design and manufacturing engineers at Georg have gathered together their thoughts, knowledge and expertise to write an expert guide to 12 of the biggest challenges facing component testing.

According to Wyke, these challenges include:

  • What’s the most cost effective way of building a test rig?
  • Is there a role for collaborative expertise?
  • Is a universal standard a reality?
  • What’s best, hydraulic or electronic solutions?

He concluded: “We are hoping that this free guide will prove somewhat of an industry bible and individuals can download it here.”